May 24, 2013

Crafting custom boots

An interest in history led Jim Sigle to Pioneer Town where he has served as a volunteer rover, leading tours during the summer season.
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Sigle makes his custom ordered boots from raw materials from start to finish. Here, he is crimping vamps, a procedure that takes the stretch from the leather and pre-shapes the leather that will be the foot of the boot.
When he was asked to stage a "shoot-out" for Heritage Day, he called on James Strouss (featured on the Back Page in July). Together, they plotted and performed three scenarios throughout the day, They first met when Strouss came into Sigle's former shop in North Delta with a pair of cavalry boots he had worn when working on a movie. The soles were worn-out. "I was able to restore them to their former state, even to the brass nails," he said. The two became good friends, both interested in history.

Sigle has built high-top boots for an Englishman when he was visiting Fort Uncompahgre. Also, a fur trade era square toed, low heeled military type boot, a pair of high-top reenactment boots for Legends, a group from Ridgeway that reenacted historical events. Another pair of boots made to order, these for the Single Action Shooters Association, were a replica of Teddy Roosevelt's laced knee-high boots to be worn in a 1905 100th Forest Service Celebration.

He was a laborer when he decided to learn a trade. He did not have a goal of becoming a boot maker when he found work as an apprentice sewing machine mechanic at Lloyds Sewing Center in Denver, advancing to servicing industrial sewing machines along the Front Range. A friend asked him to work on some sewing machines he had purchased. This resulted in a position with him as a repairman.

This led to being asked to find machines for a seminar in Lakewood to be used to teach boot making, "That piqued my interest," he said. The instructors were Paul Brown, an accomplished repairman and bootmaker and third generation bootmaker Dave Hutchins.

"I approached them about my attending the seminar. The cost was $3,000 for a three-week session, way beyond what I could afford. After some thought, I called and offered two years sewing machine service and parts to attend the seminar."

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Tools of the trade: sad-iron used as a wax pot with two hand-sewing awls, assorted hammers, a selection of handmade tools devised for specific needs, finishing iron, dividers, folding ruler, rand-curved file, stitch divider, pattern knives, nail lifter, tack hammer, assorted pliers and a crimp screw.
During training Sigle completed two pairs of custom cowboy boots and started a third pair. The instructors were impressed with what he could do and decided he might be an asset to the school proposing to include sewing machine repair as part of the program. He taught ‘how to' repair and maintain, and where to purchase machines. Furthermore he was allowed to take the boot-making seminar two more times.

"At that time, it was decided that I was good enough to be a boot-making instructor. I joined the staff while still working at the shoe shop."

Later, he gained additional experience with Kenco International Inc., distributor for Asolo hiking boots where he was hired to start up a repair center to honor warranties. He repaired hiking boots, crosscountry, telemarking, and ski boots, as well as rock-climbing shoes. This was excellent experience in repairing manufactured boots.

With that background, Sigle felt ready to open his own shop making custom ordered boots. He was sidetracked on a venture to open a shoe factory on a Yankton Sioux Indian reservation in South Dakota. The deal became too complicated - Sigle withdrew and returned to his bootmaking shop.

Sigle was getting tired of living and working in the Denver area. He had grown up in the country . . . he was ready to leave the city. In Delta, Sigle found the old tannery north of town suited his needs. Renovations began. After a lot of hard work building a production line, hiring electricians, and even installing a sign, he ran out of money.

He was able to open a small shop in the former lunchroom at the tannery, did a show at Ridgeway, and began to build a customer base here in Delta. Locating in an agricultural area brought in a lot of boot repair.

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Shoe-lasts line the upper walls in Jim Sigle’s workroom. Also in photo, crimp boards with leather stretched over them, boots in progress, and the workbench with prototypes of decorative design patterns displayed.
He has moved around a bit, for a while in a rented house in Cedaredge, and then renovated a shell of a garage in Hotchkiss where he remained for eight years. Another move to Hotchkiss led to his present location in Delta on Main Street.

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Sigle was eager to open a package that was delivered. He was pleased with the quality of the contents — turquoise dyed deer and buffalo hides to be used in a pair of made to order western boots.
Diversification has helped his business grow. Custom boots are a luxury item; boot repair is the staple for cash flow. He is now training an apprentice so he can devote more of his time to custom boot-making, constructing 12 to 24 pair a year. He hopes to become even more creative by designing and finishing other leather products.

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